References

Paper Industry

2015 - Green Bay Packaging Inc., USA-Green Bay Wisconsin

Neubau Hochregallager für Papierrollen und Paletten mit direkter Anbindung an Produktion, Verarbeitung und Versand.

HRL versorgt die neue Beschichtungsmaschine mit Rohmaterial, nimmt Halbfertigware entgegen und versorgt Schneidebereich und Versand über FTS-System mit Ware.

  • 2-gassiges HRL in Kanalbauweise mit mehrfachtiefer Lagerung
  • Voll flexibles Lagersystem für Rollenware und Paletten mit Fertigware
  • Abmessungen HRL 176 x 22 x 25 m (LxBxH)
  • 3 Regalbediengeräte mit jeweils 2 KFZ
  • 12.700 Stellplätze
  • Max. Rollengewicht 4,6 t
  • 5 Automatische Rollenmanipulatoren in 3 verschiedenen Ausführungen
  • Fördertechniksystem für Rollen und Paletten
  • FTS-System mit 3 Dornfahrzeugen für hängenden Rollentransport
  • FTS-System mit 4 Fahrzeugen für liegenden Rollentransport
  • Neulieferung einer Stretcherlinie
  • Verschiebewägen mit Powercap Technology

2015 - Bischof + Klein SE & Co. KG, Konzell

Neubau 2-gassiges Hochregallager für Folienrollen mit Fördertechnikbrücke und Anbindung an zwei Werkshallen. Hochregallager für die Zwischenlagerung von Halbfertigprodukten in Form von Folienrollen, die in Stahlgestelle eingehängt sind.

  • 2-gassiges Hochregallager in Silobauweise mit 2-fach tiefer Lagerung
  • Maße HRL 52 x 13 x 20 m (L x B x H)
  • 1.760 Palettenstellplätze
  • Ein- und Auslagerleistung 60 Pal/h
  • 1-Mast Regalbediengeräte mit Teleskopgabel
  • Unterschiedliche Ladeeinheiten ▪ Palettengewicht max. 1,5 t
  • Sequenzierte Warenbereitstellung in der Weiterverarbeitung
  • Fördertechnik mit KF, RF, QVW, VF
  • GU Projekt inkl. Stahlbau, RBG, FT, D+W, Sprinklerung, Steuerung, LVS

2015 – Liebensteiner Kartonagen GmbH, Plössberg

Hochregallagerverlängerung auf 270 m Gesamtlänge.

  • Verlängerung des in 2010 fertiggestellten 5-gassigen Hochregallager 3 zur Lagerung von Fertigware von 186 m auf eine Länge von 270 m
  • Maße HRL: 270 x 46 x 33 m (L x B x H)
  • Anzahl Regalstellplätze nach Verlängerung: 52.000
  • flexible Lagerung von Paletten unterschiedlichster Abmessungen. Paletten im Euroformat können als Triple, größere Paletten als Pärchen und ganz große Paletten mit den Maximalabmessungen von bis zu 2,2 x 2,8 m einzeln ein- und ausgelagert werden.

2015 - Liebensteiner Kartonagen GmbH, Plössberg

Neubau 3-gassiges Hochregallager für die Lagerung von Wellpappenstapeln ohne Ladungssicherung und ohne Paletten. Als Puffer zwischen Wellpappenanlage und Verarbeitung.

  • 3-gassiges Hochregallager
  • Abmessungen HRL 97 x 25 x 13 m (L x B x H)
  • Max. Ladungsabmessungen 3.05 x 2,5 x 1,9 m (L x B x H)
  • Max. Ladungsgewicht 2 t
  • 3 Regalbediengeräte mit jeweils 8 Teleskopgabelzinken
  • Regalstahlbau mit perfekten Unterstützungen für beschädigungsfreie Lagerung der Wellpappenstapel
  • HRL ersetzt 3 km KunststoffkettenfördererEin-/Auslagerleistung 79 LE/h

2015 – Zerhusen Kartonagen GmbH, Damme

Erweiterung des dreigassigen Hochregallagers für die Lagerung von Fertigware bei Zerhusen Kartonagen.

 

  • Verlängerung des in 2010 fertiggestellten 3-gassigen Hochregallagers zur Lagerung von Fertigware von 125 m auf eine Länge von 155 m
  • Maße HRL: 155 x 30 x 38 m (L x B x H)
  • Anzahl Regalstellplätze nach Verlängerung: 20.600
  • Flexible Lagerung von Paletten unterschiedlichster Abmessungen. Paletten im Euroformat können als Triple, größere Paletten als Pärchen und ganz große Paletten mit den Maximalabmessungen von bis zu 3,0 x 1,6 m einzeln ein- und ausgelagert werden
  • HRL-Verlängerung mit 14 Regalebenen anstatt 13 Regalebenen im Bestand

 

2014 - Golfkarton Soenen NV, B-Hooglege

Neubau Hochregallager für die flexible Lagerung von Wellpappeprodukten mit 59.000 Palettenstellplätzen. Lagerung von Fertigware auf unterschiedlichsten Palettentypen und Leerpalettenstapeln. Direkte Produktions- und Versandanbindung.

  • 6-gassiges Hochregallager in Silokonstruktion mit 4-fach tiefer Palettenlagerung
  • Maße HRL 216 x 71 x 36,5 m (L x B x H) ▪ 59.000 Palettenstellplätze
  • 6 Regalbediengeräte mit je zwei Teleskopgabeln à 2 Paletten
  • Paralleltransport von bis zu 4 Paletten auf den Regalbediengeräten
  • Elektrohängebahn mit 25 Gehängen für den Transport von je 2 Paletten
  • Einlagerung 240 Paletten/h Auslagerung 300 Paletten/h
  • Stahlbandförderer am Ende jeder Versandbahn für Palettenlängs- und Querabnahme
  • RFID von der Produktion bis zur Verladekontrolle an den LKW-Toren
  • GU-Projekt inkl. Stahlbau, RBG, FT, D+W, Sprinklerung, Heizung, RFID-Technik, autom. RFID-Belabelung von Leerpalettenstapeln

FRIPA Papierfabrik Albert Friedrich KG, Miltenberg

2011 - New high-bay warehouse for tissue products including modernization and integration of an existing channel warehouse.

New high-bay warehouse with quad-deep pallet storage and direct connection to production and dispatch including bridge connection to existing high-bay warehouse.

  • 4-aisle rack supported high-bay warehouse for quad-deep storage

  • 4 two-mast S/R machines with telescopic fork

  • Dimensions: 110 x 45 x 38 m
    (L x W x H)

  • 21,500 pallet storage positions

  • S/R machines suitable for pallets arranged in pairs

  • 210 storage/retrieval operations per hour

  • Monorail overhead conveyor system at warehouse pre-zone

  • Comprehensive pallet conveyor system for supply of production and dispatch areas

Modernization of high-bay warehouse 1

  • 3-aisle channel warehouse

  • 6,500 storage positions

  • Replacement of warehouse management and control system

  • Mechanical overhaul

     

Hörmann intra Logistics System

Modules: LINK, WMS, MFC, PLC, VISU, MOBILE

 

Zerhusen Kartonagen GmbH, Damme

2010 - New high-bay warehouse for storage of corrugated board packing materials with direct conveyor bridge connection to production.

Warehouse for finished goods with direct connection to production area. Flexible warehouse concept for high performance and load units in different sizes.

  • 3-aisle rack-supported high-bay warehouse

  • Dimension: 125 x 30 x 38 m 
    (L x W x H)

  • 15,400 pallet storage positions

  • Package dimensions: 
    from 1,2 x 0,8 m up to 3,0 x 1,6 m, with up to 3 supporting pallets

  • Storage in a depth of max. 3

  • Single, paired or triple transport on S/R machines, depending on load size

  • Sorting warehouse for compilation of pallet pairs and triples

  • 100 storages / 150 retrievals per hour

  • Viewing platform on top of high-bay warehouse

     

Hörmann intra Logistics System:

Modules: LINK, WMS, MFC, PLC, VISU, MOBILE

 

Liebensteiner Kartonagen GmbH, Plössberg

2010 - Modernization and additional new high-bay warehouse for storing packages of corrugated board.

Automatic high-bay warehouse for raw material, semi-finished and finished goods with direct connection to new coating machine.

 

Modernization high-bay warhouses HRL 1 and HRL 2

  • Replacement of WMS and control system

  • Mechanical improvements

  • HRL 1: 3-aisle warehouse, double-deep storage, 12,300 pallets

  • HRL 2: 2-aisle channel warehouse, storage up to 5-deep, 10,300 pallets

    New HRL 3

  • 5-aisle high-bay warehouse in silo construction

  • Dimensions: 186 x 46 x 33 m
    (L x W x H)

  • 36,000 pallet positions

  • Pallet sizes: 
    min. 0,8 x 1,2 m, max. 2,2 x 2,8 m,

  • Up to triple-deep pallet storage

  • S/R machines transport single pallets or pallets arranged by pairs or by triple

  • Storage/retrieval capacity up to 300 pallets per hour

Hörmann intra Logistics System:

Modules: LINK, WMS, MFC, PLC, VISU

Weig Logistik GmbH, Mayen

2009 - The world's largest automatic high-bay warehouse for gypsum board and testliner rolls.

 Reference movie Weig

High-bay warehouse for different roll sizes with automatic truck loading/unloading system and connection to the dispatch area.

  • 4-aisle rack-supported high-bay warehouse for storage of paper rolls

  • Dimensions: 165 x 39 x 39 m
    (L x W x H)

  • 13,000 roll storage positions

  • Storage capacity: max. 37,000 t

  • Roll diameter: 1,2 - 2,1 m 
    Roll width: 0,5 - 2,8 m 
    Roll weight: up to 3,5 t

  • Storage on roll-friendly prisms

  • Four automatic S/R machines with special telescopic forks

  • Troughed conveyor connection with distribution trolleys, turn and tilt table

  • Fully automated truck loading and unloading without manual load securing

     

Hörmann intra Logistics System:

Modules: LINK, WMS, MFC, PLC, VISU, MOBILE

 

Prowell Sp.z.o.o Strykow, Poland

2009 - High-bay warehouse for one of Europe's biggest cardboard plants

Third fully-automated format store with direct connection to corrugated board plant for Prowell

 

  • 3-aisle high-bay channel warehouse with hatch function

  • Dimensions: 59 x 40 x 29 m 
    (L x W x H)

  • Precise channel management

  • Lengthwise and crosswise storage method for optimized packing density

  • Stack sizes from 
    1,2 x 0,8 up to 2,5 x 1,8 m

  • Stack height up to 2,2 m

  • Rack positioning with innovative vision system

  • Up to 13,000 storage positions

  • 24/7 operation

     

Hörmann intra Logistics System:

Modules: LINK, WMS, MFC, PLC, VISU

 

Herma GmbH, Filderstadt

2008 – New high-bay warehouse suitable for rolls of up to 5 t and pallets with direct connection to production and special roll handling machines.

 

 Reference movie Herma

Warehouse for raw materials, semi-finished and finished goods with direct connection to the new coating line

  • 1-aisle rack-supported high-bay warehouse in silo construction

  • Dimensions: 
    approx. 67 x 10,5 x 29 m (L x W x H)

  • Roll dimensions: ø 1,5 x 2 m

  • Roll weight: up to 5 t/unit

  • One-way pallets: 800 x 800 up to 1,000 x 1,200

  • Multi-deep fully flexible storage of rolled and palletized goods

  • 2 S/R machines in one aisle for performance and redundancy

  • 3 different portal handling devices for roll transport

  • Unpacking spots

  • Roll rotators

  • Parent-subsidiary vehicle

     

Hörmann intra Logistics System:

Modules: LINK, WMS, MFC, PLC, VISU, MOBILE

 

Papierfabrik Scheufelen GmbH & Co. KG, Oberlenningen

2007 - New warehouse concept for centralized spare parts management

Hörmann Logistik designs and realizes a new warehouse concept for the central spare parts store of Scheufelen GmbH & Co. KG papermill in Oberlenningen which is supposed to be operated by a service provider. 

The scope of supply includes all shop fittings including tool cabinets for incoming and outgoing goods, cantilever shelves, two-storey rack compartments, single-storey racks, pallet racks as well as two semi-automatic stackers.

The installation was completed in May 2007.

Prowell GmbH, Offenbach

2007 - High-bay warehouse for heavy corrugated board in one of the biggest board plants

Second fully-automated channel-type warehouse with direct plant connection for Prowell.

 

  • 3-aisle high-bay channel warehouse with hatch function

  • Dimensions: 60 x 41 x 34,5m
    (L x W x H)

  • Precise stack handling and positioning for optimal volume utilization

  • Lengthwise and crosswise storage for optimized packing density

  • Precise channel management

  • Highly dynamic S/R machines with lifting speed of up to 2,0 m/s

  • Optimization algorithm for permanent evaluation of best track times per order pool

  • Stack sizes from  1,2 x 0,8 m up to 4,2 x 2,5 m, with up to 9 or without pallets

  • Stack height up to 2,2 m

  • Rack positioning with innovative vision system

  • SPS teach-in channel positioning for optimized target tracks

  • Up to 10-deep pallet storage

  • Up to 13,000 storage positions


Hörmann intra Logistics System:

Modules: LINK, WMS, MFC, PLC, VISU

Prowell GmbH, Schüttorf

2006 - High-bay warehouse for one of Europe's biggest cardboard format plants

 Prowell Reference movie 

First fully automated format store with direct connection to corrugated board plant for Prowell.

  • 3-aisle high-bay channel warehouse with hatch function

  • Dimensions: 58 x 40 x 33 m
    (L x W x H)

  • Precise channel management

  • Lengthwise and crosswise storage for optimized packing density

  • Stack sizes from 1,2 x 0,8 m up to 2,5 x 1,8 m, with up to three or no pallets

  • Stack heights up to 2,2 m

  • Rack positioning with innovative vision system

  • Up to 13,000 storage positions

  • 24/7 operation

     

Hörmann intra Logistics System:

Modules: LINK, WMS, MFC, PLC, VISU

Gerlinger KG, Nördlingen

2005 - Modernization of finished goods store

General contractor for modernization of existing 3-aisle high-bay warehouse with adjacent picking area. Project includes modernization of control system and mechanics as well as renewal of warehouse management system including Hi LIS system integration.

Mondi Business Paper Austria AG

2003 - Intralogistics system Hausmening Flex 05

 Reference movie Mondi

Flexible production and distribution in the paper processing industry.

  • 3-aisle high-bay warehouse and 6,000 channels for paper rolls

  • Max. roll weight: 4,4 t

  • Roll dimensions: up to Ø 1,6 x 2,6 m

  • All-over tonnage: 26,000 t

  • AGV system with 10 vehicles for JIT supply of parent rolls to 6 cross-cutters

  • Package conveyor system for 7,000 units per hour

  • 4 robot palletizers with an output performance of 8,000 boxes per hour

  • Automatic 2-aisle high-bay warehouse for 80 different types of empty pallets and packaging material

  • Robot supply of empty pallets

  • Monorail overhead conveyor system to finished goods warehouse with 29 vehicles

  • 24/7 operation

     

Hörmann intra Logistics System:

Modules: LINK, WMS, MFC, PLC, VISU, MOBILE

 

Mondi Business Paper Austria AG

2002 - Reconstruction of high-bay warehouse

Complete reconstruction of 6-aisle high-bay warehouse destroyed after fire in May 2001. General contractor for enlarged high-bay warehouse with direct stock removal from pallets to the railway platform including expanded conveyor system. 24 different pallet types.
Scope of supply: steel engineering, rack sprinklers according to German Insurance Association (VdS), roof and wall cladding, S/R-machines, conveyors, overhead monorail system, control and warehouse management system.
Project start: January 28, 2002; ready for operation: October 1, 2002.

Mondi Business Paper Austria AG

2001 - Logistics Centre Hausmening

 

Expansion of finished goods warehouse suitable for new 10-aisle distribution concept.

  • 10-aisle high-bay warehouse in silo construction

  •  23,300 spots, 10 aisles on 16 levels

  • Retrieval capacity of 340 pallets per hour

  • Route-friendly loading performance of 80 trucks per day

  • Storage and handling of 80 different pallet types

  • Production link-up with 29 monorail carriers

  • 24/7 operation

     

Hörmann intra Logistics System:

Modules: LINK, WMS, MFC, PLC, VISU, MOBILE

Deutsche Benkert Gmbh & Co. KG, Herne

2002 - New automatic warehouse for paper rolls

Transport and storage of paper rolls without sub-pallet. Prism S/R machine on adjustable telescopic jack with a reach of of 4,3 m. Roll diameter 350 up to 1,020 mm, roll width 780 up to 1,250 mm, max. weight 800 kg.
Flexible number of rolls within the rack depth depending on width of rolls allows up to 1,070 spots at the max.

General contractor for steel engineering, S/R machines, conveyors, control system and warehouse management system.

Mondi Packaging Hammelburg GmbH

2001 - New high-bay warehouse

High-bay warehouse for raw materials and finished goods. 4-aisle high-bay warehouse with two curve running S/R machines for pallet weights of max. 1,3 tons including pre-zone for arrivals, picking and dispatch. Highly redundant conveyors for production supply and disposal. Delivery of steel engineering, roof and wall cladding, S/R machines, conveyors, control and warehouse management system.

SCA Hygiene Products GmbH

2000 - Expansion of conveyor system

… with automated fast truck loading. Entire control system and plant visualization including connection to the old plant, new commission for AGV system.

Deutsche Benkert

2000 - New building of 2-aisle tray warehouse for storage and picking of cut paper rolls.

General contractor for steel engineering, S/R machines, conveyors, delivery from AGV, control system and warehouse management system.

SCA Hygiene Products GmbH

1999 - Expansion of conveyor system

Electrical engineering for enlarged pallet conveyor system between warehouse and dispatch centre, including new AGV and VISU.

Mondi Business Paper Austria AG

1998 - Fully automated high-bay warehouse

 

General contractor for 6-aisle fully automated high-bay warehouse including dispatch zone.
Scope of supply: steel engineering, S/R machines, conveyors, overhead monorail system, control and warehouse management system. 24 different pallet types, Client/Server concept, Windows NT, ORACLE database.



SCA Hygiene Products GmbH

1997 - Modernization and re-engineering of 4-aisle high-bay warehouse

Mechanical modernization to improve conveyor performance, re-design of SPS systems including material flow system for AGV and visualization.

Hamberger Industriewerke GmbH, Rosenheim

1997 - Forklift guidance system

Administration of open area store for 10,000 pallets, forklift guidance system based on Windows NT for production supply, SAP-R3-link, radio-controlled system with forklift terminals suitable for cyrogenic areas.

Hamberger Industriewerke GmbH, Rosenheim

1995 – Distribution warehouse

General contractor for delivery of new 2-aisle high-bay warehouse including S/R machines and continuous conveyors for picking including  control system and warehouse management.

Hamberger Industriewerke GmbH, Rosenheim

1995 - Fully automated trolley conveyor

Delivery of chain-linking for automatic and manual compactors for production of sanitary products including trolley connected downstream handling machines.

Hamberger Industriewerke GmbH, Rosenheim

1995 - Forklift guidance system for parquet area

Voucherless picking through mobile data communication; forklift equipment: terminal, printer, barcode scanner.

Hamberger Industriewerke GmbH, Rosenheim

1995 - Order and warehouse administration / parquet and sanitary area

Orders for both areas are linked via SAP/R3. Both areas are managed randomly, stock is permanently carried forward.
Client/Server concept, one server per area, Windows NT, ORACLE database and C++.

Gerlinger KG, Nördlingen

1989 - High-bay warehouse

General contractor responsible for design, tendering and delivery of high-bay warehouse, including S/R machines including construction, conveyors, warehouse management and control system.